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THE INFLUENCE OF MILL SPEED AND PULP DENSITY ON THE GRINDING EFFICIENCY 89 Pilot plant description The milling pilot plant consists of two containers mounted on top of each other see Figures 1 and 2 The bottom container holds the mill the drive train rollers and the high-tension cabinet The feed boxes fine and coarse feed are built into the

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pressure and power draw of the mill These tests were conducted at WvalC over the period Sep 2010 to Nov 2010 where 4 crash stop reference points where collected see figure 3 A fairly linear load and power curve was obtained with R-squared statistics of 0 99 and 0 93 for the load and power to volume filling models respectively

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Water addition is an important variable for control of mill power draw This has to be considered along with ore feed rate to safeguard the maximum power constraint of the mill and to maintain constant slurry density at the mill discharge since this signifies stable operation but also safeguards mill and pump liners from excessive wear or damage

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Water addition is an important variable for control of mill power draw This has to be considered along with ore feed rate to safeguard the maximum power constraint of the mill and to maintain constant slurry density at the mill discharge since this signifies stable operation but also safeguards mill and pump liners from excessive wear or damage

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Before doing multiple laboratory flotation bench tests in which you need P80 grind controlled or predicted you need to build a Grind Calibration curve following this short procedure You will consistently add sufficient water to the mill to achieve a pulp density of 67 solids Example 1 kg solids 0 5 kg water or 2 kg solids 1 kg water

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• Uses the changes in the mill load and power to automatically detect whether the mill is overloaded or underloaded • Uses safety controllers to change the solids feed rate and feed water to prevent mill overloads • Estimates the power load curve and optimum load By optimising the mill power usage and preventing mill overloads

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